CONTACTS
Dick Everson President
Mike Crombie General Manager
Vaughan Billing Manager, Manufacturing Dept
Greg Foyle Manager, Structures Dept. 
Neil Baycroft Manager, Maintenance Dept.
Phil Milligan Manager, Paint Dept
Dave Bello Manager, Avionics Dept.
Bert Geofroy Manager, Avionics Dept.
Vaughan Billing Engineering Administrator
Sharon Wizinsky
Store Administrator
Bernie Boehnke Manager, Quality Assurance Dept.
Brian Gilroy Manager, Component Overhaul Dept
 
 
SERVICES
 
Structural Repair

Authorized to perform maintenance on sheet metal, composite and tubular structures as required.

Composite Repair
Capablity to perform hot bonding procedures as well as many other bonding processes.  
Maintenance

Authorized to perform maintenance on B204/205, 206, 212/412, 214 & 407 series of helicopters as well as Bell piston powered helicopters and Aerospatiale AS 350 series of helicopters.

Component Overhaul Services

Authorized to perform maintenance on dynamic components of Bell helicopters.

Painting

Capability to perform paint removal services utilizing plastic media blasting processes as well as perform complete paint jobs.

Manufacturing
Specialized integrated design to production capability and support for the extensive Alpine Aerotech Ltd. (AAL) proprietary "Solution Product" line, that provides daily to over 100 valued customers worldwide, and under contract to Bell Helicopter, and after market product support inventories.
The Manufacturing Dept also provides comprehensive repair and overhaul capability for all AAL products and other OEM air management components.
Tooling
Capability to manufacture fixtures and tools for in-house products as well as outside sales.
Avionics

Authorized for sales and service of all major brands of equipment for Aviation industries that include fixed and rotary wing aircraft.  Capability to perform airframe troubleshooting, complete rewiring and harness repair, specializing in Bell Helicopters, MDHC, Eurocopter and Sikorsky products.

Engineering
Capability to design tools, equipment and products (with TC and FAA approvals) from concepts to finish.
PERSONNEL

Administration
Composite Dept.
Maintenance Dept.
Component Overhaul Dept.
Paint Dept.
Manufacturing Dept.
Structures Dept.
Tooling Dept.
Engineering Dept.
Quality Assurance
Dept.

10
2
7
3
8
20
12
3
3
6 (personnel from various depts.)
FACILITY
55, 000 sq. ft.
EQUIPMENT
Each department is fully equipped with basic tools
6 Combination fuselage & tailboom repair fixtures
Paint removal booth 60’ x 20’ x 30’
Paint booth 58’ x 16’ x 20’
Paint booth 30’ x 14’ x 9’
Resistance, MIG & TIG welding equipment
Stress relieving equipment
Optical tooling equipment
Faro Laser Tracker CMM
CNC Laser Cutting Machine
FaroArm CMM
SolidWorks CAD software
RevWorks reverse engineering software
Verisurf inspection software

 

 
HISTORY
1990
  • Company founded as a wholly owned subsidiary of Alpine Helicopters Ltd.
  • Designed & manufactured B205/212/412 combination tailboom & tailboom repair fixture for in-house use.

1991
  • Designed & manufactured B205/212 combination tailboom repair fixture for Bristow Helicopters.

1992
  • Moved into new facility.
  • Designed & manufactured B205/212/412 and B206 series combination tailboom repair fixtures for Bell Helicopter Services.

1994
  • Received STC approvals for repair & overhaul of B212/412 exhaust ejector assembly.
  • Received STC approvals for manufacture of B212/412 cargo mirror asembly.
  • Received STC approvals for manufacture of B205/212/412 forward fuselage step assembly.

1995
  • Added paint stripping and painting services to current capabilities.
  • Manufactured B407 main cabin splice production fixture for Bell Helicopter Textron (Montreal).
  • Designed & manufactured B206 series combination fuselage repair fixture for AAA Repairs Ltd.
  • Acquired Bell Helicopter Textron vendor status.

1996
  • Added 4500 sq. ft. to current facility
  • Designed & manufactured B206 series combination fuselage & tailboom repair fixture for Rotocraft Support, Inc.
  • Designed & manufactured B206 series combination tailbom repair fixture and B205/212/412 combination fuselage & tailboom repair fixture for Air Asia.
  • Designed & manufactured B206 A/B series combination tailboom repair fixture for Helicopter services.
  • Manufactured B427 main cabin splice production fixture for Bell Helicopter Textron (Montreal).
  • Recevied STC approvals for manufacture of B212/412 firewall stiffener & seal assembly
  • Received STC approvals for manufacture of B212/412 induction baffle access panel assembly.

1997
  • Designed & manufactured B206 L series combination tailboom repair fixture for Helicopter Services.
  • Designed & manufactured B206 series combination fuselage repair fixture for Helicopter Services.
  • Received STC approvals for manufacture of B212/412 exhaust deflector assembly.
  • Received STC approvals for manufacture of B212/412 exhaust ejector/deflector assembly.
  • Designed & manufactured B205/212/412 combination fusealge & tailboom repair fixtures for the Royal Thai Army.
  • Manufactured B407 tailboom stabilizer drill & route templates for Bell Helicopter Textron (Fort Worth).
  • Designed & manufactured the first B407 combination fusealge & tailboom repair fixture for in-house use.
    Entered into a MOA with Mitsui Bussan Aerospace Co. for representation of AAL products in Japan.
  • Added maintenance services to current capabilities.

1998
  • Designed & manufactured B205/212/412 combination tailboom repair fixture for Wenger Aircraft Maintenance.
  • Received contract to supply Bell Helicopter Textron B412 production line with porprietarily designed & manufactured ejector/deflector assembly.
  • Added 5400 sq. ft. to current facility.
  • Added passivation process to current capabilities.
  • Received JCAB (Japanese) STC approvals for exhaust deflector assembly.

1999
  • Designed & manufactured B206 series combination tailboom repair fixtures for Eagle Copters.
  • Received STC approvals for manufacture of B212/412 pulse light assembly. Addition to cargo mirror assembly.
  • Received STC approvals for manufacture of B212/412 shoulder harness assembly.

2000
  • Added component overhaul service to current capabilities.
  • Received STC approvals for manufacture of B212/412 firewall web assembly.
  • Received STC approvals for manufacture of B212/412 exhaust duct retaining ring assembly.
  • Added 16650 sq. ft to current facility.
  • Received contract to supply Agusta AB412 production line with propietarily designed ejector deflector assembly.
  • Received JCAB (Japanese) STC approval for exhaust ejector/deflector assembly.
  • Received LBA (German) STC approval for exhaust deflector assembly.
  • Received LBA (German) approval for exhaust duct retaining ring assembly

2001
  • Acquired assets of Heli-Comm of Prince George, BC providing a full instrument, avionics & radio repair and installation capability.
  • Received TC & FAA STC approvals for manufacture of B212/412 Exhaust Duct assembly.
  • Received TC & FAA STC approvals for manufacture of B212/412 Oil Cooler Access Door kit.
  • Received TC & FAA STC approvals for manufacture of B212/412 Oil Cooler Access Panel Modification kit.
  • Received TC & FAA STC approvals for manufacture of B205 Shoulder Harness kit.
  • Received TC STC approval for manufacture of B212/412 C/Box Drain Reservoir kit.
  • Introduced CNC press break capability to manufacturing dept.

2002
  • Introduced CNC laser cutting capability to manufacturing dept.
  • Received TC & FAA STC approvals for manufacture of B212 Main Shaft Access Door kit.
  • Received FAA STC approval for manufacture of B212/412 C/Box Drain Reservoir kit.
  • Received TC STC approval for manufacture of B212 Boost Pump Drain Reservoir kit.
  • Awarded contract to supply Bell Helicopter Textron B412 production line with proprietarily designed and manufactured B212/412 Exhaust Duct/Retaining Ring assembly.
  • Received FAA STC approval for manufacture of B212 Boost Pump Drain Reservoir kit.
  • Manufactured B205/212/412 Floor board Prototypes, STC application in process.
  • Designed & manufactured OH-58A/C series Combination Tailboom Repair Fixture for in-house use.

2003
  • Designed & manufactured B205/212/412 Combination Fuselage & Tailboom Repair Fixtures for Lockheed Martin.
  • Designed & manufactured B407, CNC machined, Drill & Router Template kits for Bell Helicopter Textron ( Fort Worth).
  • Received TC & FAA STC approvals for manufacture of B205/212/412 Floor Board kits.
  • Canadian Department of Defense undertook performance testing of B205/212/412 Floor Board kits.
  • Designed & manufactured B407 Panel Guard kit.
  • Designed & manufactured B212/412 Panel Guard kit.
  • Designed & manufactured AS-350 TCAS system bracketry for ERA Helicopters.

2004
  • Received TC RDC approval for repair & overhaul of B212/412 Transition Duct assemblies. TC RDC approval bilaterally accepted by FAA.
  • Added FaroArm Coordinate Measuring Machine (CMM) capability to facility.
  • Designed & manufactured UH-1N Fuselage Repair Fixture for the US Department of Navy, Naval AirDepot, North Carolina
 
2005
  • Designed & manufactured OH-58A/C & D, CNC machined, Drill & Router Template kits for Bell Helicopter Textron (Fort Worth).
  • Manufactured AS-350 Floor Board kit prototypes.
  • Designed & manufactured B212/412 Tailboom Repair Fixture for Aerogulf Services.
  • Designed & manufactured OH-58A/C & D Tailboom Repair Fixture for Army Fleet Support, Ft. Rucker Alabama.
  • Added Faro Laser Tracker Coordinate Measuring Machine (CMM) capability to facility.
  • Added Verisurf inspection/reverse engineering software to engineering/tooling dept.
  • Received TC STC approval for manufacture of B212/412 Induction Baffle Screen assembly.
  • Received TC STC approval for manufacture of B212/412 Cowling Baffle Screen assembly.
  • Received TC STC approval for manufacture of B212/412 Oil Cooler Support Bracket kit.
  • Received TC STC approval for manufacture of B212/412 Firewall Cover assembly.
  • Designed & manufactured B205/212/214/412 Vertical Reference Seat kit prototypes, STC application in process.
  • Designed & manufactured B205/212/214/412/210 Shoulder Harness kits for Bell Helicopter Textron (Fort Worth) LUH program.
  • Designed & manufactured Drop Line Cord assembly prototypes.
 
2006
  • Designed & manufactured B205/212/412 Combination Fuselage Repair Fixture for the Aeronautical Accessories.
  • Received FAA STC approval for manufacture of B212/412 Induction Baffle Screen assembly.
  • Received FAA STC approval for manufacture of B212/412 Cowling Baffle Screen assembly.
  • Received FAA STC approval for manufacture of B212/412 Oil Cooler Support Bracket kit.
  • Received JCAB (Japanese) STC approval for manufacture of B212/412 Oil Cooler Support Bracket kit.
  • Received JCAB (Japanese) STC approval for manufacture of B212/412 C/Box Drain Reservoir kit
  • Received TC STC approval for manufacture of B205/212/214 Vertical Reference Seat kit.
2007
  • March Received FAA STC SR 023464NY for the firewall cover assembly for the Bell models 212, 412, 412 CF and 412 EP.
  • March Designed, manufactured and installed two Bell 205/212/412 Cabin fixtures and one Bell 205/212/412 Tail boom
    fixture for Eagle Copters of Calgary, AB
  • July Designed, manufactured and installed a Bell 206 series cabin fixture and a Bell 205/212/412 Cabin fixture for U.S Helicopters of Alabama
 
2008
  • May Received Limited FAA STC for the B212 Vertical reference seat modification
  • July Designed, fabricated and installed Bell 205/212/412 Tail boom fixture for U.S. Helicopters of Alabama
  • Oct Designed, fabricated and installed Bell 205/212/412 Tail boom fixture for Rotorcraft Inc, of California
  • Nov Designed and introduced rough service drop cords for most helicopter models. Designed to last in
    high frequency training and actual service for Fire Departments and Forestry fire fighting useage.
  • Nov Received Transport Canada STC SH08-57 for the B212 High Cube Utility Basket
 
2009
  • February Rated and recognized at HAI 2009 as a Platinum level Bell CSF for the year 2008. One of only six CSF's worldwide and the only CSF in Canada to achieve this distinction.
 
MAJOR STRUCTURAL REPAIR (1991 - Present)
Company Bell 205 Bell 212 Bell 412
Alpine Helicopters Ltd., B.C. - 18 -
Canadian Helicopters - 3 -
Churchill Falls Labrador Corp., NF 1* - -
CHC International, B.C. - 1 1
Era Helicopters, AK - 14† 4
Kachina Aviation, ID 3 - -
Vancouver Island Helicopters, B.C. 1 - -
Tennessee Valley Authority, TN - 1 -
TOTALS - 41 4 32 5

*Included complete rewiring of aircraft
†Included complete rewiring of 2 aircraft.

     
 
REFERENCES
Alpine Helicopters Ltd., B.C. Barry Newman (250) 769-4111
CHC International, B.C. Bruce Nesbitt

(604) 232-7326

Era Helicopters, AK Stuart Stavley (337) 312-3543

Hillcrest Aviation, ID

Kelly Bean (208) 746-8271
Kachina Aviation, ID Doug Barkley (208) 343-8749
Vancouver Island Helicopters, B.C. Scott Hillier

(250) 963-9884

Riverside Helicopters Paul Gibbons (604) 534-1048
Tennessee Valley Authority, TN Terry Herring (256) 386-2525

 

 

 
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